These sausage hash brown puff pastry bars are the ultimate savory breakfast treat!

Buttery puff pastry is layered with creamy sausage gravy, crispy hash browns, melted cheese, and smoky bacon—then baked until golden, flaky, and irresistible.

Perfect for weekend brunch, meal prep, or sharing with guests.

Why You’ll Love This Recipe

Layers of comforting breakfast favorites in one bite

Make-ahead friendly and easy to reheat

Great for a crowd or holiday brunch

Flaky, cheesy, and ultra-satisfying

What You’ll Need (Ingredient Highlights)

Puff pastry sheets – Buttery and flaky foundation

Ground sausage – For rich, savory flavor

Flour & milk – To make a quick sausage gravy

Hash browns – Crisp and golden texture

Egg + cream – Brushed on top for shine and binding

Cheese – Use slices and shredded cheddar or Havarti

Bacon – Cooked and crumbled for smoky crunch

Pro Tips Before You Start

Thaw puff pastry fully in the fridge before unrolling

Squeeze extra moisture from hash browns to prevent sogginess

Use a dry, thick sausage gravy to avoid excess moisture

Air fry or bake the bacon for less mess and easy cleanup

How to Make Sausage Hash Brown Puff Pastry Bars

Step 1: Prepare the Oven
Preheat the oven and line a baking sheet with parchment paper. Set aside.

Step 2: Brown the Sausage
Cook the sausage in a skillet over medium heat until fully browned.

Do not drain the fat.

Step 3: Make the Sausage Gravy
Lower the heat, stir in the flour to create a roux, then gradually add milk and pepper.

Stir until the mixture thickens into a creamy gravy. Set aside.

Step 4: Cook the Bacon
Prepare the bacon using your preferred method—stovetop, air fryer, oven, or microwave.

Once cooked, crumble and set aside.

Step 5: Crisp the Hash Browns
In a skillet, cook the hash browns until both sides are golden and crispy.

Avoid using excess oil to prevent sogginess.

Step 6: Whisk the Egg Wash
In a small bowl, whisk together the egg and cream until smooth. Set aside.

Step 7: Layer the Bottom Pastry
Place one puff pastry sheet onto the baking sheet.

Spread the sausage gravy into the center, leaving a border around the edges.

Add a layer of hash browns over the gravy.

Step 8: Add Egg and Cheese
Drizzle a portion of the egg wash over the hash browns.

Brush the pastry edges with more egg wash.

Layer with sliced cheese, crumbled bacon, and shredded cheese.

Step 9: Seal with Top Pastry
Place the second puff pastry sheet over the top.

Press the edges to seal, then crimp with a fork.

Brush the top with remaining egg wash.

Step 10: Bake and Serve
Bake until the pastry is puffed and golden.

Let cool slightly before slicing into bars.

Serve warm for the best texture.

What to Serve It With

Fresh fruit or a citrus salad

Scrambled or poached eggs

Coffee or a breakfast smoothie

Variations / Substitutions

Swap sausage for turkey or plant-based sausage

Use pepper jack or Swiss instead of cheddar

Add sautéed spinach or bell peppers for extra veggies

Make it spicy with jalapeños or hot sauce

Storage & Leftovers

Store leftovers in an airtight container in the fridge for up to 3 days

Reheat in the oven or air fryer to maintain crispiness

Not recommended for freezing once assembled

FAQs

Can I make these ahead of time?
Yes! Assemble the bars, cover, and refrigerate overnight.

Bake fresh in the morning.

Do I have to use hash browns?
You can skip them or substitute with cooked diced potatoes for a chunkier texture.

Can I freeze leftovers?
Freezing is not recommended as the pastry may lose its flakiness when reheated.

What kind of sausage works best?
Mild or spicy breakfast sausage both work—just be sure to adjust seasoning.

Can I make this without bacon?
Absolutely! Just omit the bacon or replace with turkey bacon or sautéed mushrooms.

Final Thoughts

These sausage hash brown puff pastry breakfast bars are everything you love about a hearty breakfast, wrapped in a flaky golden crust.

They’re crowd-pleasing, satisfying, and perfect for any morning celebration or cozy brunch moment.